feat: Add availability fraction calculation and default numeric handling in simulation models

- Added support for new simulation engine parameters in SimulationInput schema.
- Updated get_critical_equipment to return a success message when no results are found.
- Introduced error notification functionality in temporal activities, including email and webhook support.
- Implemented new activities for handling simulation engine selection and RBD reliability collection.
- Enhanced SimulationWorkflow to manage different simulation engines (AEROS and RAMP) with appropriate activity calls.
- Added unit tests for ramp engine functionalities, ensuring correct behavior of distribution overrides and calculation results.

.env

@@ -24,3 +24,7 @@ VAULT_URL=https://192.168.1.82:8200
 AEROS_SECRET_PATH=s54%gT1x2jcF7s+pj9a5
 ROLE_ID=19a5e4c5-8090-9f51-02bd-0b15625f2360
 SECRET_ID=eefd1c58-0509-f598-bf37-d1dd73215e2b
+
+# RAMP simulation engine backend
+RAMP_API_URL=http://192.168.1.82:3027
+RAMP_MODEL_ID=22

.env.example

@@ -33,3 +33,8 @@ VAULT_URL=
 ROLE_ID=
 SECRET_ID=
 AEROS_SECRET_PATH=
+
+# RAMP simulation engine backend
+SIMULATION_ENGINE=aeros
+RAMP_API_URL=http://192.168.1.82:3027
+RAMP_MODEL_ID=22

run_worker.py

@@ -3,8 +3,9 @@ import os
 from temporalio.client import Client
 from temporalio.worker import Worker
 
-from temporal.activity import calculate_plant_eaf_activity, execute_simulation_activity, update_contribution_bulk_mappings_activity, update_equipment_for_simulation_activity, call_callback_ahm, acquire_lock, release_lock,execute_update_node
+from temporal.activity import calculate_plant_eaf_activity, collect_rbd_reliability_for_ramp_activity, execute_ramp_simulation_activity, execute_simulation_activity, get_simulation_engine_activity, update_contribution_bulk_mappings_activity, update_equipment_for_simulation_activity, call_callback_ahm, acquire_lock, release_lock,execute_update_node, handle_workflow_failure
 from temporal.workflow import SimulationWorkflow
+from src.config import SIMULATION_TASK_QUEUE
 
 TEMPORAL_URL = os.environ.get("TEMPORAL_URL", "http://192.168.1.86:7233")
 
@@ -14,17 +15,21 @@ async def main():
     try:
         worker = Worker(
             client,
-            task_queue="simulation-task-queue",
+            task_queue=SIMULATION_TASK_QUEUE,
             workflows=[SimulationWorkflow],
             activities=[
                 update_equipment_for_simulation_activity,
+                get_simulation_engine_activity,
+                collect_rbd_reliability_for_ramp_activity,
                 execute_simulation_activity,
+                execute_ramp_simulation_activity,
                 calculate_plant_eaf_activity,
                 update_contribution_bulk_mappings_activity,
                 call_callback_ahm,
                 acquire_lock,
                 release_lock,
-                execute_update_node
+                execute_update_node,
+                handle_workflow_failure
             ],
             max_concurrent_workflow_tasks=50,
             max_concurrent_activities=12

src/aeros_equipment/service.py

@@ -416,6 +416,109 @@ async def update_oh_interval_offset(*, aeros_db_session, overhaul_offset, overha
     log.info("Updated OH Interval/Offset for project %s. Rows affected: %s", project_name, result.rowcount)
 
 
+async def collect_rbd_reliability_for_ramp(
+    *,
+    db_session: DbSession,
+    schematic_name: str,
+    custom_input: Optional[dict] = None,
+):
+    aeros_schematic = await get_aeros_schematic_by_name(
+        db_session=db_session,
+        schematic_name=schematic_name
+    )
+
+    equipments = (
+        Select(AerosEquipment)
+        .where(AerosEquipment.location_tag.isnot(None))
+        .join(AerosEquipment.aeros_node)
+        .filter(
+            AerosNode.aeros_schematic_id == aeros_schematic.id,
+            AerosNode.node_type == "RegularNode"
+        )
+    )
+    rbd_group = Select(AerosEquipmentGroup)
+
+    equipment_nodes = await db_session.execute(equipments)
+    rbd_group_nodes = await db_session.execute(rbd_group)
+
+    group_nodes = [g.group_name for g in rbd_group_nodes.scalars().all()]
+    reg_nodes = [n.location_tag for n in equipment_nodes.scalars().all()]
+    reg_nodes.extend(group_nodes)
+
+    non_repairable = await db_session.execute(
+        Select(ReliabilityPredictNonRepairable)
+    )
+    non_repairable_location_tags = [
+        t.location_tag for t in non_repairable.scalars().all()
+    ]
+
+    reliability_data = await get_asset_batch(
+        reg_nodes,
+        non_repairable_location_tags,
+        db_session
+    )
+
+    results = {}
+    for location_tag in reg_nodes:
+        if not location_tag:
+            continue
+        reliability = reliability_data.get(location_tag.strip().upper(), {})
+        if not reliability:
+            continue
+
+        results[location_tag] = {
+            "mttr": reliability.get("cmDisP1", 0),
+            "distribution": reliability.get("relDisType", "Fixed"),
+            "beta": reliability.get("relDisP1", 0),
+            "eta": reliability.get("relDisP2", 0),
+            "parameters": reliability.get("parameters", {}),
+        }
+
+    if custom_input:
+        for location_tag, custom_param in custom_input.items():
+            if not isinstance(custom_param, dict):
+                continue
+
+            mttr = custom_param.get("mttr")
+            failure_rate = custom_param.get("failure_rate")
+            distribution = custom_param.get("distribution", "Fixed")
+
+            if custom_param.get("level") == "NoFailure":
+                results[location_tag] = {
+                    "mttr": 0,
+                    "distribution": "NoFailure",
+                    "beta": 0,
+                    "eta": 0,
+                    "parameters": custom_param,
+                }
+                continue
+
+            if custom_param.get("level") == "Out of Service":
+                results[location_tag] = {
+                    "mttr": 1000000000.0,
+                    "distribution": "Fixed",
+                    "beta": 0.0001,
+                    "eta": 0,
+                    "parameters": custom_param,
+                }
+                continue
+
+            if failure_rate is not None:
+                if isinstance(failure_rate, list):
+                    failure_rate = failure_rate[0] if failure_rate else None
+                rate_val = float(failure_rate or 0)
+                mtbf = 1000000000.0 if rate_val <= 0 else 1e6 / rate_val
+                results[location_tag] = {
+                    "mttr": mttr or 0,
+                    "distribution": distribution,
+                    "beta": 1.0 if distribution != "Fixed" else mtbf,
+                    "eta": mtbf if distribution != "Fixed" else 0,
+                    "parameters": custom_param,
+                }
+
+    return results
+
+
 async def update_equipment_for_simulation(
     *,
     db_session: DbSession,

src/aeros_simulation/model.py

@@ -2,6 +2,7 @@ from sqlalchemy import JSON, UUID, Boolean, Column, DateTime, Float, ForeignKey,
 from sqlalchemy.orm import relationship
 
 from src.database.core import Base
+from src.aeros_equipment.model import AerosEquipment, MasterEquipment
 from src.models import DefaultMixin
 import uuid
 

src/aeros_simulation/ramp_engine.py

@@ -0,0 +1,814 @@
+import asyncio
+import logging
+import time
+from datetime import datetime
+from typing import Any, Optional
+from uuid import UUID
+
+import httpx
+
+import src.aeros_equipment.model  # noqa: F401
+from src.aeros_simulation.model import AerosSimulationCalcResult, AerosSimulationPlotResult
+from src.aeros_simulation.service import get_all_aeros_node, get_simulation_by_id
+from src.config import (
+    RAMP_API_URL,
+    RAMP_MODEL_ID,
+    RAMP_MODEL_NAME,
+    RAMP_POLL_INTERVAL_SECONDS,
+    RAMP_POLL_TIMEOUT_SECONDS,
+    RAMP_STALE_TIMEOUT_SECONDS,
+    RAMP_TARGET_SCHEMA,
+    SIMULATION_ENGINE,
+)
+from src.database.core import DbSession
+
+log = logging.getLogger(__name__)
+
+PLANT_NODE_NAME = "- TJB - Unit 3 -"
+
+
+def selected_simulation_engine(sim_data: dict | None = None) -> str:
+    sim_data = sim_data or {}
+    engine = (
+        sim_data.get("SimulationEngine")
+        or sim_data.get("simulation_engine")
+        or SIMULATION_ENGINE
+        or "aeros"
+    )
+    return str(engine).strip().lower()
+
+
+def _simulation_api_base() -> str:
+    base_url = str(RAMP_API_URL).rstrip("/")
+    if base_url.endswith("/api/simulation"):
+        return base_url
+    if base_url.endswith("/api"):
+        return f"{base_url}/simulation"
+    return f"{base_url}/api/simulation"
+
+
+def _norm_key(value: Any) -> str:
+    return str(value or "").strip().upper()
+
+
+def _first_present(data: dict, *keys: str):
+    for key in keys:
+        if key in data and data[key] is not None:
+            return data[key]
+    return None
+
+
+def _as_float(value, default: Optional[float] = None):
+    if value is None:
+        return default
+    try:
+        return float(value)
+    except (TypeError, ValueError):
+        return default
+
+
+def _clean_dict(data: dict) -> dict:
+    return {key: value for key, value in data.items() if value is not None}
+
+
+def _distribution_type(value: Any) -> str:
+    raw = str(value or "Fixed").strip()
+    aliases = {
+        "WEIBULL2": "Weibull",
+        "WEIBULL": "Weibull",
+        "EXPONENTIAL2": "Exponential",
+        "EXPONENTIAL": "Exponential",
+        "LOGNORMAL": "LogNormal",
+        "LOG_NORMAL": "LogNormal",
+        "NORMAL": "Normal",
+        "FIXED": "Fixed",
+        "NOFAILURE": "NoFailure",
+        "NO_FAILURE": "NoFailure",
+        "NHPP": "NHPP",
+        "NHPPTTFF": "NHPPTTFF",
+        "REPAIRABLENHPP": "RepairableNHPP",
+    }
+    return aliases.get(raw.upper(), raw)
+
+
+def _distribution_from_fields(data: dict, prefix: str = "") -> dict | None:
+    type_keys = [f"{prefix}type", f"{prefix}Type"] if prefix else ["type", "distribution", "dist_type", "distType"]
+    dist_type = _first_present(data, *type_keys)
+    if dist_type is None:
+        return None
+
+    dist_type = _distribution_type(dist_type)
+    p1 = _as_float(_first_present(data, f"{prefix}p1", f"{prefix}P1", "p1", "shape", "beta", "eta", "mean", "mu", "interval"))
+    p2 = _as_float(_first_present(data, f"{prefix}p2", f"{prefix}P2", "p2", "scale", "std_dev", "stdDev", "sigma"))
+
+    if dist_type == "Weibull":
+        return _clean_dict({
+            "type": "Weibull",
+            "shape": _as_float(_first_present(data, "shape", "beta"), p1),
+            "scale": _as_float(_first_present(data, "scale", "eta"), p2),
+        })
+    if dist_type == "Exponential":
+        return _clean_dict({"type": "Exponential", "eta": _as_float(_first_present(data, "eta"), p1)})
+    if dist_type == "Normal":
+        return _clean_dict({
+            "type": "Normal",
+            "mean": _as_float(_first_present(data, "mean"), p1),
+            "std_dev": _as_float(_first_present(data, "std_dev", "stdDev"), p2),
+        })
+    if dist_type == "LogNormal":
+        return _clean_dict({
+            "type": "LogNormal",
+            "mu": _as_float(_first_present(data, "mu"), p1),
+            "sigma": _as_float(_first_present(data, "sigma"), p2),
+        })
+    if dist_type == "NoFailure":
+        return {"type": "NoFailure"}
+    return _clean_dict({"type": "Fixed", "interval": _as_float(_first_present(data, "interval"), p1)})
+
+
+def _model_from_aeros_style(override: dict) -> dict | None:
+    level = override.get("level")
+    if level == "NoFailure":
+        return {"type": "NonRepairable", "distribution": {"type": "NoFailure"}}
+    if level == "Out of Service":
+        return {"type": "NonRepairable", "distribution": {"type": "Fixed", "interval": 0.0001}}
+
+    failure_rate = override.get("failure_rate")
+    if isinstance(failure_rate, list):
+        failure_rate = failure_rate[0] if failure_rate else None
+
+    if failure_rate is not None:
+        rate_val = _as_float(failure_rate)
+        mtbf = 1000000000.0 if not rate_val or rate_val <= 0 else 1e6 / rate_val
+        dist_type = _distribution_type(override.get("distribution", "Fixed"))
+        if dist_type == "Weibull":
+            return {"type": "NonRepairable", "distribution": {"type": "Weibull", "shape": 1.0, "scale": mtbf}}
+        if dist_type == "Exponential":
+            return {"type": "NonRepairable", "distribution": {"type": "Exponential", "eta": mtbf}}
+        return {"type": "NonRepairable", "distribution": {"type": "Fixed", "interval": mtbf}}
+
+    rel_type = _first_present(override, "rel_dis_type", "relDisType")
+    if rel_type is not None:
+        dist = _distribution_from_fields(
+            {
+                "type": rel_type,
+                "p1": _first_present(override, "rel_dis_p1", "relDisP1"),
+                "p2": _first_present(override, "rel_dis_p2", "relDisP2"),
+            }
+        )
+        return {"type": "NonRepairable", "distribution": dist}
+
+    return None
+
+
+def _repair_duration_from_aeros_style(override: dict):
+    if "mttr" in override and override["mttr"] is not None:
+        return _as_float(override["mttr"], 0)
+
+    cm_type = _first_present(override, "cm_dis_type", "cmDisType")
+    if cm_type is None:
+        return None
+
+    return _distribution_from_fields(
+        {
+            "type": cm_type,
+            "p1": _first_present(override, "cm_dis_p1", "cmDisP1"),
+            "p2": _first_present(override, "cm_dis_p2", "cmDisP2"),
+        }
+    )
+
+
+def _normalize_asset_override(override: dict) -> dict:
+    normalized = {}
+    allowed_root_fields = {
+        "initial_age",
+        "repair_restoration_factor",
+        "max_capacity",
+        "design_capacity",
+        "buffer_duration",
+        "transition_delay",
+        "repair_duration",
+        "pm",
+        "overhaul",
+    }
+
+    for key in allowed_root_fields:
+        if key in override:
+            normalized[key] = override[key]
+
+    if isinstance(override.get("model"), dict):
+        normalized["model"] = override["model"]
+    elif isinstance(override.get("distribution"), dict):
+        normalized["model"] = {"type": "NonRepairable", "distribution": override["distribution"]}
+    else:
+        model = _model_from_aeros_style(override)
+        if model:
+            normalized["model"] = model
+
+    if "model" not in normalized:
+        dist = _distribution_from_fields(override)
+        if dist:
+            normalized["model"] = {"type": "NonRepairable", "distribution": dist}
+
+    if "repair_duration" not in normalized:
+        repair_duration = _repair_duration_from_aeros_style(override)
+        if repair_duration is not None:
+            normalized["repair_duration"] = repair_duration
+
+    return normalized
+
+
+def build_ramp_distribution_overrides(sim_data: dict) -> dict:
+    raw_overrides = {}
+    for source_key in ("CustomInput", "DistributionOverrides", "RampDistributionOverrides"):
+        source = sim_data.get(source_key)
+        if isinstance(source, dict):
+            raw_overrides.update(source)
+
+    normalized = {}
+    for asset_key, override in raw_overrides.items():
+        if not isinstance(override, dict):
+            continue
+
+        asset_override = _normalize_asset_override(override)
+        if asset_override:
+            normalized[asset_key] = asset_override
+
+    return normalized
+
+
+def _rbd_reliability_to_ramp_override(reliability: dict) -> dict:
+    distribution = _distribution_type(reliability.get("distribution"))
+    beta = _as_float(reliability.get("beta"))
+    eta = _as_float(reliability.get("eta"))
+    mttr = _as_float(reliability.get("mttr"))
+
+    override = {}
+    if distribution in {"NHPPTTFF", "NHPP", "RepairableNHPP"}:
+        override["model"] = _clean_dict({
+            "type": "RepairableNHPP",
+            "beta": beta,
+            "eta": eta,
+        })
+    elif distribution == "Weibull":
+        override["model"] = {
+            "type": "NonRepairable",
+            "distribution": _clean_dict({"type": "Weibull", "shape": beta, "scale": eta}),
+        }
+    elif distribution == "Exponential":
+        exp_eta = eta if eta is not None else beta
+        override["model"] = {
+            "type": "NonRepairable",
+            "distribution": _clean_dict({"type": "Exponential", "eta": exp_eta}),
+        }
+    elif distribution == "Normal":
+        override["model"] = {
+            "type": "NonRepairable",
+            "distribution": _clean_dict({"type": "Normal", "mean": beta, "std_dev": eta}),
+        }
+    elif distribution == "Fixed":
+        override["model"] = {
+            "type": "NonRepairable",
+            "distribution": _clean_dict({"type": "Fixed", "interval": beta or eta}),
+        }
+
+    if mttr is not None:
+        override["repair_duration"] = mttr
+    return override
+
+
+def build_ramp_distribution_overrides_from_rbd_reliability(eq_update: dict | None) -> dict:
+    overrides = {}
+    for asset_key, reliability in (eq_update or {}).items():
+        if not isinstance(reliability, dict):
+            continue
+        override = _rbd_reliability_to_ramp_override(reliability)
+        if override:
+            overrides[asset_key] = override
+    return overrides
+
+
+def _duration_to_hours(value: Any, unit: str | None) -> int:
+    duration = _as_float(value, 0) or 0
+    unit_key = str(unit or "UHour").strip().upper()
+    multipliers = {
+        "UHOUR": 1,
+        "UHOURS": 1,
+        "HOUR": 1,
+        "HOURS": 1,
+        "UDAY": 24,
+        "UDAYS": 24,
+        "DAY": 24,
+        "DAYS": 24,
+        "UWEEK": 24 * 7,
+        "UWEEKS": 24 * 7,
+        "WEEK": 24 * 7,
+        "WEEKS": 24 * 7,
+        "UMONTH": 730,
+        "UMONTHS": 730,
+        "MONTH": 730,
+        "MONTHS": 730,
+        "UYEAR": 8760,
+        "UYEARS": 8760,
+        "YEAR": 8760,
+        "YEARS": 8760,
+    }
+    return max(1, int(duration * multipliers.get(unit_key, 1)))
+
+
+def _availability_percent(value: Any) -> float:
+    availability = _as_float(value, 0) or 0
+    if 0 < abs(availability) <= 1:
+        availability *= 100
+    return availability
+
+
+def _availability_fraction(value: Any) -> float:
+    availability = _as_float(value, 0) or 0
+    if abs(availability) > 1:
+        availability /= 100
+    return availability
+
+
+def _get_number(data: dict, keys: list[str], default: float = 0) -> float:
+    for key in keys:
+        if key in data and data[key] is not None:
+            parsed = _as_float(data[key])
+            if parsed is not None:
+                return parsed
+    return default
+
+
+def _result_number(value: Any, default: float = 0) -> float:
+    parsed = _as_float(value)
+    return default if parsed is None else parsed
+
+
+def _ramp_model_id_from_sim_data(sim_data: dict) -> str | None:
+    model_id = (
+        sim_data.get("RampModelId")
+        or sim_data.get("RAMPModelId")
+        or sim_data.get("ramp_model_id")
+        or RAMP_MODEL_ID
+    )
+    return str(model_id) if model_id not in (None, "") else None
+
+
+def _ramp_model_name_from_sim_data(sim_data: dict) -> str | None:
+    model_name = sim_data.get("RampModelName") or sim_data.get("ramp_model_name") or RAMP_MODEL_NAME
+    return str(model_name).strip() if model_name else None
+
+
+async def _resolve_ramp_model_id(client: httpx.AsyncClient, sim_data: dict) -> str:
+    model_id = _ramp_model_id_from_sim_data(sim_data)
+    if model_id:
+        return model_id
+
+    model_name = _ramp_model_name_from_sim_data(sim_data)
+    if not model_name:
+        raise RuntimeError("RAMP model is not configured. Set RAMP_MODEL_ID, RAMP_MODEL_NAME, or pass RampModelId.")
+
+    response = await client.get(f"{_simulation_api_base()}/model")
+    response.raise_for_status()
+    for model in response.json().get("models", []):
+        if _norm_key(model.get("name")) == _norm_key(model_name):
+            return str(model["id"])
+
+    raise RuntimeError(f"RAMP model named {model_name!r} was not found.")
+
+
+async def _fetch_ramp_model_asset_names(client: httpx.AsyncClient, model_id: str) -> set[str]:
+    """Asset names defined in a RAMP model, normalized for comparison."""
+    response = await client.get(f"{_simulation_api_base()}/model/{model_id}")
+    response.raise_for_status()
+    assets = (response.json().get("payload") or {}).get("assets") or []
+    return {_norm_key(asset.get("name")) for asset in assets if asset.get("name")}
+
+
+def _find_ramp_task(tasks_payload: dict, task_id: str) -> dict | None:
+    for task in tasks_payload.get("tasks", []):
+        if str(task.get("id")) == str(task_id):
+            return task
+    return None
+
+
+async def _fetch_ramp_task_status(client: httpx.AsyncClient, task_id: str) -> dict:
+    """Fetch task status, falling back to the lighter task-list endpoint.
+
+    RAMP's status endpoint includes the result payload for completed tasks. When
+    the engine is busy that endpoint can occasionally time out even for running
+    tasks, while /tasks still returns the persisted progress row quickly.
+    """
+    try:
+        status_response = await client.get(f"{_simulation_api_base()}/status/{task_id}")
+        status_response.raise_for_status()
+        return status_response.json()
+    except (httpx.ReadTimeout, httpx.ConnectTimeout, httpx.ConnectError) as status_error:
+        log.warning("RAMP status request failed for task %s: %s", task_id, status_error)
+
+    tasks_response = await client.get(f"{_simulation_api_base()}/tasks")
+    tasks_response.raise_for_status()
+    task = _find_ramp_task(tasks_response.json(), task_id)
+    if task:
+        return task
+    raise RuntimeError(f"RAMP task {task_id} was not found in /tasks fallback.")
+
+
+async def _fetch_completed_ramp_result(client: httpx.AsyncClient, task_id: str) -> dict:
+    response = await client.get(f"{_simulation_api_base()}/status/{task_id}", timeout=120.0)
+    response.raise_for_status()
+    result = response.json().get("result")
+    if not isinstance(result, dict):
+        raise RuntimeError(f"RAMP task {task_id} completed without a result payload.")
+    return result
+
+
+async def _cancel_ramp_task(client: httpx.AsyncClient, task_id: str) -> None:
+    try:
+        await client.post(f"{_simulation_api_base()}/cancel/{task_id}")
+    except Exception as cancel_error:
+        log.warning("Failed to cancel stale RAMP task %s: %s", task_id, cancel_error)
+
+
+def _filter_overrides_to_model(overrides: dict, asset_names: set[str]) -> tuple[dict, list[str]]:
+    """Keep only overrides whose asset exists in the RAMP model.
+
+    The RBD schematic is a superset of any single RAMP model, so distributions for
+    assets the model does not contain are dropped rather than failing the run.
+    """
+    if not asset_names:
+        return dict(overrides), []
+
+    kept = {}
+    dropped = []
+    for asset_key, override in (overrides or {}).items():
+        if _norm_key(asset_key) in asset_names:
+            kept[asset_key] = override
+        else:
+            dropped.append(str(asset_key))
+    return kept, sorted(dropped)
+
+
+def _build_ramp_execute_payload(sim_data: dict, eq_update: dict | None = None) -> dict:
+    payload = {
+        "simulation_duration": _duration_to_hours(sim_data.get("SimDuration"), sim_data.get("DurationUnit")),
+        "simulation_replications": sim_data.get("SimNumRun"),
+        "seed": sim_data.get("SimSeed"),
+        "target_schema": sim_data.get("RampTargetSchema") or RAMP_TARGET_SCHEMA,
+    }
+    overrides = build_ramp_distribution_overrides_from_rbd_reliability(eq_update)
+    overrides.update(build_ramp_distribution_overrides(sim_data))
+    if overrides:
+        payload["distribution_overrides"] = overrides
+    return {key: value for key, value in payload.items() if value is not None}
+
+
+def _event_time(event: dict) -> float:
+    return _get_number(event, ["cumulativeTime", "cumulative_time", "start", "start_time", "time"])
+
+
+def _build_ramp_timestamp_outs(ramp_result: dict, duration_hours: float) -> list[dict]:
+    events = (
+        ramp_result.get("system_events")
+        or ramp_result.get("events")
+        or ramp_result.get("system_event_log")
+        or []
+    )
+    timestamps = [
+        {
+            "cumulativeTime": 0,
+            "flowRate": _get_number(ramp_result, ["total_demand", "demand"], 660),
+            "currentEQStatus": "Svc",
+            "currentOPStatus": "Svc",
+            "isTriggerNode": False,
+            "storageLevel": 0,
+            "currentEvent": "START",
+        }
+    ]
+
+    for event in events:
+        if not isinstance(event, dict):
+            continue
+        start_time = _event_time(event)
+        end_time = _get_number(event, ["end", "end_time"], start_time)
+        cause = event.get("cause") or event.get("event_type") or event.get("state") or "RAMP_EVENT"
+        load_factor = _as_float(event.get("load_factor"), 0)
+        flow_rate = 660 * load_factor if load_factor and load_factor <= 1 else _get_number(event, ["flowRate", "flow_rate"], 0)
+        timestamps.append({
+            "cumulativeTime": start_time,
+            "flowRate": flow_rate,
+            "currentEQStatus": "OoS",
+            "currentOPStatus": "OoS",
+            "isTriggerNode": True,
+            "storageLevel": 0,
+            "currentEvent": cause,
+        })
+        if end_time and end_time > start_time:
+            timestamps.append({
+                "cumulativeTime": end_time,
+                "flowRate": _get_number(ramp_result, ["total_demand", "demand"], 660),
+                "currentEQStatus": "Svc",
+                "currentOPStatus": "Svc",
+                "isTriggerNode": False,
+                "storageLevel": 0,
+                "currentEvent": "RECOVERY",
+            })
+
+    if duration_hours:
+        timestamps.append({
+            "cumulativeTime": duration_hours,
+            "flowRate": _get_number(ramp_result, ["total_demand", "demand"], 660),
+            "currentEQStatus": "Svc",
+            "currentOPStatus": "Svc",
+            "isTriggerNode": False,
+            "storageLevel": 0,
+            "currentEvent": "END",
+        })
+
+    return sorted(timestamps, key=lambda item: item["cumulativeTime"])
+
+
+def _calc_result(
+    *,
+    simulation_id: UUID,
+    node_id: UUID,
+    metrics: dict,
+    reliability: dict | None = None,
+    parameters: dict | None = None,
+) -> AerosSimulationCalcResult:
+    total_uptime = _get_number(metrics, ["total_uptime", "system_uptime", "uptime"])
+    total_downtime = _get_number(metrics, ["total_downtime", "system_downtime", "downtime"])
+    period_hours = total_uptime + total_downtime
+    availability_source = _first_present(metrics, "availability", "system_availability", "production_availability")
+    availability = _availability_fraction(availability_source)
+    if not availability and period_hours:
+        availability = total_uptime / period_hours
+    eaf = _availability_percent(availability)
+    efor = total_downtime / period_hours * 100 if period_hours else 0
+
+    production = _get_number(metrics, ["production", "total_productions", "total_production", "actual_production"])
+    ideal_production = _get_number(metrics, ["ideal_production", "total_demand", "demand"])
+    effective_loss = max(ideal_production - production, 0) if ideal_production else 0
+    efficiency = production / ideal_production * 100 if ideal_production else availability
+
+    reliability = reliability or {}
+    return AerosSimulationCalcResult(
+        aeros_simulation_id=simulation_id,
+        aeros_node_id=node_id,
+        total_downtime=total_downtime,
+        total_uptime=total_uptime,
+        num_events=int(_get_number(metrics, ["num_events", "system_failures", "failures"])),
+        production=production,
+        production_std=_get_number(metrics, ["production_std"]),
+        ideal_production=ideal_production,
+        availability=availability,
+        efficiency=efficiency,
+        effective_loss=effective_loss,
+        num_cm=int(_get_number(metrics, ["num_cm", "failures"])),
+        cm_waiting_time=_get_number(metrics, ["cm_waiting_time"]),
+        total_cm_downtime=total_downtime,
+        num_pm=int(_get_number(metrics, ["num_pm"])),
+        total_pm_downtime=_get_number(metrics, ["total_pm_downtime"]),
+        num_ip=int(_get_number(metrics, ["num_ip"])),
+        total_ip_downtime=_get_number(metrics, ["total_ip_downtime"]),
+        num_oh=int(_get_number(metrics, ["num_oh"])),
+        total_oh_downtime=_get_number(metrics, ["total_oh_downtime"]),
+        t_wait_for_crew=_get_number(metrics, ["t_wait_for_crew"]),
+        t_wait_for_spare=_get_number(metrics, ["t_wait_for_spare"]),
+        duration_at_full=total_uptime,
+        duration_above_hh=0,
+        duration_above_h=0,
+        duration_below_l=0,
+        duration_below_ll=0,
+        duration_at_empty=total_downtime,
+        stg_input=0,
+        stg_output=0,
+        average_level=0,
+        potential_production=ideal_production,
+        eaf=eaf,
+        efor=efor,
+        derating_hours=effective_loss,
+        beta=_result_number(reliability.get("beta")),
+        eta=_result_number(reliability.get("eta")),
+        mttr=int(_result_number(reliability.get("mttr"))),
+        parameters=parameters or reliability.get("parameters") or {},
+        contribution=_get_number(metrics, ["contribution"]),
+        criticality=_get_number(metrics, ["criticality"]),
+        contribution_factor=_get_number(metrics, ["contribution_factor"]),
+        total_mo_downtime=_get_number(metrics, ["total_mo_downtime"]),
+        total_po_downtime=_get_number(metrics, ["total_po_downtime"]),
+        sof=_get_number(metrics, ["sof"]),
+    )
+
+
+async def save_ramp_simulation_result(
+    *,
+    db_session: DbSession,
+    simulation_id: UUID,
+    sim_data: dict,
+    ramp_result: dict,
+    eq_update: dict,
+    ramp_task_id: str,
+):
+    simulation = await get_simulation_by_id(db_session=db_session, simulation_id=simulation_id)
+    simulation.status = "running"
+    simulation.input = {
+        **(simulation.input or {}),
+        "engine": "ramp",
+        "ramp_task_id": ramp_task_id,
+        "ramp_result_id": ramp_result.get("id"),
+    }
+    await db_session.commit()
+
+    schematic_name = sim_data.get("SchematicName") or PLANT_NODE_NAME
+    available_nodes = await get_all_aeros_node(db_session=db_session, schematic_name=schematic_name)
+    nodes_by_key = {}
+    for node in available_nodes:
+        nodes_by_key[_norm_key(node.node_name)] = node
+
+    plant_node = nodes_by_key.get(_norm_key(schematic_name)) or nodes_by_key.get(_norm_key(PLANT_NODE_NAME))
+    if not plant_node:
+        raise RuntimeError(f"Plant node {schematic_name!r} was not found in RBD master nodes.")
+
+    root_metrics = {
+        "system_availability": ramp_result.get("system_availability"),
+        "production_availability": ramp_result.get("production_availability"),
+        "system_downtime": ramp_result.get("system_downtime"),
+        "system_failures": ramp_result.get("system_failures"),
+        "system_uptime": ramp_result.get("system_uptime"),
+        "total_demand": ramp_result.get("total_demand"),
+        "total_productions": ramp_result.get("total_productions") or ramp_result.get("total_production"),
+    }
+    db_session.add(_calc_result(simulation_id=simulation_id, node_id=plant_node.id, metrics=root_metrics))
+    duration_hours = _get_number(root_metrics, ["system_uptime"]) + _get_number(root_metrics, ["system_downtime"])
+    timestamp_outs = _build_ramp_timestamp_outs(ramp_result, duration_hours)
+    db_session.add(
+        AerosSimulationPlotResult(
+            aeros_simulation_id=simulation_id,
+            aeros_node_id=plant_node.id,
+            max_flow_rate=660,
+            storage_capacity=0,
+            point_availabilities=[],
+            point_flowrates=[],
+            timestamp_outs=timestamp_outs,
+        )
+    )
+
+    for asset in ramp_result.get("asset_results") or []:
+        if not isinstance(asset, dict):
+            continue
+        node = nodes_by_key.get(_norm_key(asset.get("name"))) or nodes_by_key.get(_norm_key(asset.get("id")))
+        if not node:
+            log.warning("Skipping RAMP asset result with no matching RBD node: %s", asset.get("name") or asset.get("id"))
+            continue
+        reliability = eq_update.get(asset.get("name")) or eq_update.get(asset.get("id")) or {}
+        db_session.add(
+            _calc_result(
+                simulation_id=simulation_id,
+                node_id=node.id,
+                metrics=asset,
+                reliability=reliability,
+                parameters={"engine": "ramp", "asset_id": asset.get("id")},
+            )
+        )
+
+    simulation.status = "completed"
+    simulation.error = None
+    simulation.completed_at = datetime.now()
+    await db_session.commit()
+
+
+async def record_ramp_task_start(
+    *,
+    db_session: DbSession,
+    simulation_id: UUID,
+    model_id: str,
+    ramp_task_id: str,
+    payload: dict,
+) -> None:
+    simulation = await get_simulation_by_id(db_session=db_session, simulation_id=simulation_id)
+    simulation.status = "running"
+    simulation.input = {
+        **(simulation.input or {}),
+        "engine": "ramp",
+        "ramp_model_id": model_id,
+        "ramp_task_id": ramp_task_id,
+        "ramp_payload": {
+            key: value
+            for key, value in payload.items()
+            if key != "distribution_overrides"
+        },
+        "ramp_distribution_override_count": len(payload.get("distribution_overrides") or {}),
+    }
+    await db_session.commit()
+
+
+async def execute_ramp_simulation(
+    *,
+    db_session: DbSession,
+    simulation_id: UUID,
+    sim_data: dict,
+    eq_update: dict | None = None,
+) -> bool:
+    timeout = httpx.Timeout(30.0, connect=10.0)
+    async with httpx.AsyncClient(timeout=timeout) as client:
+        model_id = await _resolve_ramp_model_id(client, sim_data)
+        payload = _build_ramp_execute_payload(sim_data, eq_update=eq_update)
+
+        overrides = payload.get("distribution_overrides")
+        if overrides:
+            asset_names = await _fetch_ramp_model_asset_names(client, model_id)
+            kept, dropped = _filter_overrides_to_model(overrides, asset_names)
+            if dropped:
+                log.warning(
+                    "Dropping %s distribution override(s) absent from RAMP model %s: %s",
+                    len(dropped), model_id, ", ".join(dropped[:25]),
+                )
+            if kept:
+                payload["distribution_overrides"] = kept
+            else:
+                payload.pop("distribution_overrides")
+            log.info(
+                "RAMP model %s matched %s/%s distribution overrides",
+                model_id, len(kept), len(overrides),
+            )
+
+        log.info("Executing RAMP simulation model_id=%s simulation_id=%s", model_id, simulation_id)
+
+        response = await client.post(f"{_simulation_api_base()}/execute/{model_id}", json=payload)
+        response.raise_for_status()
+        task_id = response.json().get("task_id")
+        if not task_id:
+            raise RuntimeError(f"RAMP execute response did not include task_id: {response.text}")
+        await record_ramp_task_start(
+            db_session=db_session,
+            simulation_id=simulation_id,
+            model_id=model_id,
+            ramp_task_id=task_id,
+            payload=payload,
+        )
+
+        deadline = time.monotonic() + RAMP_POLL_TIMEOUT_SECONDS
+        last_status = None
+        last_progress = None
+        last_updated_at = None
+        last_change_at = time.monotonic()
+        last_successful_poll_at = time.monotonic()
+        while time.monotonic() < deadline:
+            try:
+                status_payload = await _fetch_ramp_task_status(client, task_id)
+                last_successful_poll_at = time.monotonic()
+            except httpx.HTTPError as poll_error:
+                if time.monotonic() - last_successful_poll_at > RAMP_STALE_TIMEOUT_SECONDS:
+                    await _cancel_ramp_task(client, task_id)
+                    raise TimeoutError(
+                        f"RAMP task {task_id} status polling failed for "
+                        f"{RAMP_STALE_TIMEOUT_SECONDS}s: {poll_error}"
+                    ) from poll_error
+                log.warning("Transient RAMP poll failure for task %s: %s", task_id, poll_error)
+                await asyncio.sleep(RAMP_POLL_INTERVAL_SECONDS)
+                continue
+
+            previous_marker = (last_status, last_progress, last_updated_at)
+            last_status = status_payload.get("status")
+            progress = status_payload.get("progress")
+            updated_at = status_payload.get("updated_at")
+
+            if (last_status, progress, updated_at) != previous_marker:
+                last_change_at = time.monotonic()
+                last_progress = progress
+                last_updated_at = updated_at
+
+            if (
+                last_status == "running"
+                and RAMP_STALE_TIMEOUT_SECONDS > 0
+                and time.monotonic() - last_change_at > RAMP_STALE_TIMEOUT_SECONDS
+            ):
+                await _cancel_ramp_task(client, task_id)
+                raise TimeoutError(
+                    f"RAMP task {task_id} made no progress for "
+                    f"{RAMP_STALE_TIMEOUT_SECONDS}s. Last progress: {progress}."
+                )
+
+            if last_status == "completed":
+                result = status_payload.get("result")
+                if not isinstance(result, dict):
+                    result = await _fetch_completed_ramp_result(client, task_id)
+                await save_ramp_simulation_result(
+                    db_session=db_session,
+                    simulation_id=simulation_id,
+                    sim_data=sim_data,
+                    ramp_result=result,
+                    eq_update=eq_update or build_ramp_distribution_overrides(sim_data),
+                    ramp_task_id=task_id,
+                )
+                return True
+
+            if last_status in {"failed", "cancelled"}:
+                error = status_payload.get("error") or f"RAMP task ended with status {last_status}"
+                raise RuntimeError(error)
+
+            await asyncio.sleep(RAMP_POLL_INTERVAL_SECONDS)
+
+    await _cancel_ramp_task(client, task_id)
+    raise TimeoutError(f"RAMP task timed out after {RAMP_POLL_TIMEOUT_SECONDS}s. Last status: {last_status}")

src/aeros_simulation/router.py

@@ -15,7 +15,7 @@ from src.aeros_equipment.model import AerosEquipment
 from src.aeros_simulation.model import AerosSimulationCalcResult, EafContribution, AerosNode
 from src.aeros_simulation.utils import date_to_utc, hours_between, year_window_utc
 from src.auth.service import CurrentUser
-from src.config import TEMPORAL_URL
+from src.config import SIMULATION_TASK_QUEUE, TEMPORAL_URL
 from src.database.core import CollectorDbSession, DbSession
 from src.database.service import CommonParameters, get_params_factory
 from src.models import StandardResponse
@@ -108,7 +108,7 @@ async def run_simulations(
         SimulationWorkflow.run,
         sim_data,
         id=f"simulation-{simulation_id}",
-        task_queue="simulation-task-queue",
+        task_queue=SIMULATION_TASK_QUEUE,
     )
 
     return {
@@ -215,7 +215,7 @@ async def run_yearly_simulation(
         SimulationWorkflow.run,
         sim_data,
         id=f"simulation-{simulation.id}",
-        task_queue="simulation-task-queue",
+        task_queue=SIMULATION_TASK_QUEUE,
     )
 
     return {
@@ -391,6 +391,13 @@ async def get_critical_equipment(db_session:DbSession, simulation_id: str):
 
         results.extend(equipment_list)
 
+    if not results:
+        return {
+            "data": [],
+            "status": "success",
+            "message": "Success",
+        }
+    
     query = (select(AerosSimulationCalcResult).filter(
         AerosSimulationCalcResult.aeros_simulation_id == simulation_id)).filter(AerosSimulationCalcResult.aeros_node_id.in_(results))
     
@@ -575,7 +582,7 @@ async def get_forecast_eaf(
         SimulationWorkflow.run,
         sim_data,
         id=f"simulation-{simulation_id}",
-        task_queue="simulation-task-queue",
+        task_queue=SIMULATION_TASK_QUEUE,
     )
 
     forecast_msg = (
@@ -789,4 +796,3 @@ async def calculate_contribution(
         raise HTTPException(
             status_code=status.HTTP_500_INTERNAL_SERVER_ERROR, detail=str(e)
         )    
-

src/aeros_simulation/schema.py

@@ -2,7 +2,7 @@ from datetime import datetime
 from typing import List, Optional
 from uuid import UUID
 
-from pydantic import Field
+from pydantic import Field, field_validator
 
 from src.database.schema import CommonParams
 from src.database.service import CommonParameters
@@ -18,6 +18,12 @@ class SimulationInput(DefultBase):
     SimNumRun: int = 1
     SimulationName: str = Field("DefaultSimulation", max_length=100, pattern=r"^[a-zA-Z0-9_\-\s]+$")
     CustomInput: dict = {}
+    DistributionOverrides: dict = {}
+    RampDistributionOverrides: dict = {}
+    SimulationEngine: Optional[str] = Field(None, max_length=20)
+    RampModelId: Optional[int] = None
+    RampModelName: Optional[str] = Field(None, max_length=100)
+    RampTargetSchema: Optional[str] = Field(None, max_length=100)
     IsDefault:bool = False
     Konkin_offset: Optional[int] = 0
     OffSet: Optional[int] = 0
@@ -80,6 +86,20 @@ class SimulationCalc(DefultBase):
     contribution_factor: Optional[float]
     sof: Optional[float]
 
+    @field_validator(
+        "eaf_konkin",
+        "efor",
+        "derating_hours",
+        "contribution",
+        "criticality",
+        "contribution_factor",
+        "sof",
+        mode="before",
+    )
+    @classmethod
+    def default_numeric_compat_fields(cls, value):
+        return 0 if value is None else value
+
 class SimulationPlot(DefultBase):
     id: UUID
     max_flow_rate: float

src/config.py

@@ -94,6 +94,7 @@ WINDOWS_AEROS_BASE_URL = config("WINDOWS_AEROS_BASE_URL", default="http://192.16
 
 DEFAULT_PROJECT_NAME = config("DEFAULT_PROJECT_NAME", default="RBD TJB")
 TEMPORAL_URL = config("TEMPORAL_URL", default="http://192.168.1.86:7233")
+SIMULATION_TASK_QUEUE = config("SIMULATION_TASK_QUEUE", default="simulation-task-queue")
 RELIABILITY_SERVICE_API = config("RELIABILITY_SERVICE_API", default="http://192.168.1.82:8000/reliability")
 
 CLAMAV_HOST = config("CLAMAV_HOST", default="192.168.1.82")
@@ -102,6 +103,15 @@ CLAMAV_PORT = config("CLAMAV_PORT", cast=int, default=3310)
 AEROS_LICENSE_ID = config("AEROS_LICENSE_ID", default=None)
 AEROS_LICENSE_SECRET = config("AEROS_LICENSE_SECRET", default=None)
 
+SIMULATION_ENGINE = config("SIMULATION_ENGINE", default="aeros")
+RAMP_API_URL = config("RAMP_API_URL", default="http://192.168.1.82:3027")
+RAMP_MODEL_ID = config("RAMP_MODEL_ID", default="22")
+RAMP_MODEL_NAME = config("RAMP_MODEL_NAME", default=None)
+RAMP_TARGET_SCHEMA = config("RAMP_TARGET_SCHEMA", default=None)
+RAMP_POLL_INTERVAL_SECONDS = config("RAMP_POLL_INTERVAL_SECONDS", cast=int, default=10)
+RAMP_POLL_TIMEOUT_SECONDS = config("RAMP_POLL_TIMEOUT_SECONDS", cast=int, default=7200)
+RAMP_STALE_TIMEOUT_SECONDS = config("RAMP_STALE_TIMEOUT_SECONDS", cast=int, default=1800)
+
 VAULT_URL=config('VAULT_URL', default=None)
 ROLE_ID=config('ROLE_ID', default=None)
 SECRET_ID=config('SECRET_ID', default=None)

src/middleware.py

@@ -16,9 +16,10 @@ ALLOWED_MULTI_PARAMS = {
 }
 
 ALLOWED_DATA_PARAMS = {
-    "AerosData", "AhmJobId", "CustomInput", "DurationUnit", "IsDefault", "Konkin_offset",
-    "MaintenanceOutages", "MasterData", "OffSet", "OverhaulDuration", "OverhaulInterval",
-    "PlannedOutages", "SchematicName", "SecretStr", "SimDuration", "SimNumRun", "SimSeed",
+    "AerosData", "AhmJobId", "CustomInput", "DistributionOverrides", "DurationUnit",
+    "IsDefault", "Konkin_offset", "MaintenanceOutages", "MasterData", "OffSet", "OverhaulDuration", "OverhaulInterval",
+    "PlannedOutages", "RampModelId", "RampModelName", "RampTargetSchema", "SchematicName",
+    "SecretStr", "SimDuration", "SimNumRun", "SimSeed", "SimulationEngine", "RampDistributionOverrides",
     "SimulationName", "actual_shutdown", "aeros_node", "all_params", "aro_file",
     "aro_file_path", "availability", "baseline_simulation_id", "calc_results",
     "cm_dis_p1", "cm_dis_p2", "cm_dis_p3", "cm_dis_type", "cm_dis_unit_code",

temporal/activity.py

@@ -1,10 +1,17 @@
 import asyncio
+from datetime import datetime
+from email.message import EmailMessage
+import json
 from temporalio import activity
 import os
+import requests
 import redis.asyncio as redis
+import smtplib
+from uuid import UUID
 
 REDIS_HOST = os.getenv("REDIS_HOST", "192.168.1.82")
 REDIS_PORT = int(os.getenv("REDIS_PORT", 6379))
+ERROR_NOTIFICATION_TIMEOUT_SECONDS = int(os.getenv("ERROR_NOTIFICATION_TIMEOUT_SECONDS", "10"))
 
 
 redis_client = redis.Redis(
@@ -15,6 +22,59 @@ redis_client = redis.Redis(
 )
 
 
+def _shorten(value, limit=2000):
+    text = str(value)
+    return text if len(text) <= limit else f"{text[:limit]}... [truncated]"
+
+
+def _send_error_notification(subject: str, message: str, context: dict) -> dict:
+    payload = {
+        "service": os.getenv("SERVICE_NAME", "be-rbd"),
+        "subject": subject,
+        "message": _shorten(message),
+        "context": context,
+        "timestamp": datetime.utcnow().isoformat() + "Z",
+    }
+    results = {}
+
+    webhook_url = os.getenv("ERROR_NOTIFICATION_WEBHOOK_URL")
+    if webhook_url:
+        try:
+            response = requests.post(webhook_url, json=payload, timeout=ERROR_NOTIFICATION_TIMEOUT_SECONDS)
+            response.raise_for_status()
+            results["webhook"] = "sent"
+        except Exception as e:
+            results["webhook"] = f"failed: {_shorten(e, 300)}"
+
+    email_to = os.getenv("ERROR_NOTIFICATION_EMAIL_TO")
+    smtp_host = os.getenv("SMTP_HOST")
+    if email_to and smtp_host:
+        try:
+            msg = EmailMessage()
+            msg["Subject"] = subject
+            msg["From"] = os.getenv("SMTP_FROM") or os.getenv("SMTP_USERNAME") or "noreply@localhost"
+            msg["To"] = email_to
+            msg.set_content(json.dumps(payload, indent=2, default=str))
+
+            port = int(os.getenv("SMTP_PORT", "587"))
+            with smtplib.SMTP(smtp_host, port, timeout=ERROR_NOTIFICATION_TIMEOUT_SECONDS) as smtp:
+                if os.getenv("SMTP_USE_TLS", "true").lower() == "true":
+                    smtp.starttls()
+                username = os.getenv("SMTP_USERNAME")
+                password = os.getenv("SMTP_PASSWORD")
+                if username and password:
+                    smtp.login(username, password)
+                smtp.send_message(msg)
+            results["email"] = "sent"
+        except Exception as e:
+            results["email"] = f"failed: {_shorten(e, 300)}"
+
+    if not results:
+        results["notification"] = "skipped: configure ERROR_NOTIFICATION_WEBHOOK_URL or SMTP_HOST + ERROR_NOTIFICATION_EMAIL_TO"
+
+    return {"status": True, "channels": results, "payload": payload}
+
+
 @activity.defn
 async def update_equipment_for_simulation_activity(params: dict):
     # ✅ Import inside the activity function
@@ -36,6 +96,26 @@ async def update_equipment_for_simulation_activity(params: dict):
         )
 
 
+@activity.defn
+async def get_simulation_engine_activity(params: dict) -> str:
+    from src.aeros_simulation.ramp_engine import selected_simulation_engine
+
+    return selected_simulation_engine(params)
+
+
+@activity.defn
+async def collect_rbd_reliability_for_ramp_activity(params: dict):
+    from src.aeros_equipment.service import collect_rbd_reliability_for_ramp
+    from src.database.core import async_session
+
+    async with async_session() as db_session:
+        return await collect_rbd_reliability_for_ramp(
+            db_session=db_session,
+            schematic_name=params["SchematicName"],
+            custom_input=params.get("CustomInput"),
+        )
+
+
 @activity.defn
 async def execute_simulation_activity(params: dict):
     from src.database.core import async_session
@@ -49,6 +129,21 @@ async def execute_simulation_activity(params: dict):
             eq_update=params["eq_update"]
         )
 
+
+@activity.defn
+async def execute_ramp_simulation_activity(params: dict):
+    from src.database.core import async_session
+    from src.aeros_simulation.ramp_engine import build_ramp_distribution_overrides, execute_ramp_simulation
+
+    async with async_session() as db_session:
+        return await execute_ramp_simulation(
+            db_session=db_session,
+            simulation_id=params["sim_data"]["HubCnnId"],
+            sim_data=params["sim_data"],
+            eq_update=params.get("eq_update") or build_ramp_distribution_overrides(params["sim_data"]),
+        )
+
+
 @activity.defn
 async def execute_update_node(params:dict):
     from src.database.core import async_session
@@ -103,8 +198,41 @@ async def call_callback_ahm(params):
         raise e
 
 
+@activity.defn
+async def handle_workflow_failure(params: dict) -> dict:
+    import src.aeros_equipment.model  # noqa: F401
+    from src.aeros_simulation.model import AerosSimulation
+    from src.database.core import async_session
+
+    simulation_id = params.get("simulation_id")
+    error = params.get("error", "Unknown workflow error")
+    workflow_stage = params.get("stage", "workflow")
+
+    async with async_session() as db_session:
+        simulation = await db_session.get(AerosSimulation, UUID(str(simulation_id)))
+        if simulation:
+            simulation.status = "failed"
+            simulation.error = {
+                "stage": workflow_stage,
+                "message": _shorten(error),
+            }
+            simulation.completed_at = datetime.now()
+            await db_session.commit()
+
+    notification = _send_error_notification(
+        subject="RBD simulation workflow failed",
+        message=error,
+        context={
+            "simulation_id": simulation_id,
+            "stage": workflow_stage,
+            "ahm_job_id": params.get("ahm_job_id"),
+        },
+    )
+    return {"status": "failed_recorded", "notification": notification}
+    
+    
 LOCK_KEY = "lock:aeros_process"
-LOCK_TIMEOUT = 864000  # seconds
+LOCK_TIMEOUT = int(os.getenv("SIMULATION_LOCK_TIMEOUT_SECONDS", "7200"))  # 2 hours
 
 @activity.defn
 async def acquire_lock(job_id: str) -> dict:
@@ -119,7 +247,7 @@ async def acquire_lock(job_id: str) -> dict:
 
             if acquired:
                 # Lock acquired
-                redis_client.hset(
+                await redis_client.hset(
                     f"process:{job_id}",
                     mapping={
                         "job_id": job_id,
@@ -134,7 +262,7 @@ async def acquire_lock(job_id: str) -> dict:
                 }
 
             # Someone else holds the lock
-            redis_client.hset(
+            await redis_client.hset(
                 f"process:{job_id}",
                 mapping={
                     "job_id": job_id,
@@ -148,7 +276,7 @@ async def acquire_lock(job_id: str) -> dict:
 
 
     except Exception:
-        redis_client.hset(
+        await redis_client.hset(
             f"process:{job_id}",
             mapping={
                 "job_id": job_id,
@@ -162,7 +290,7 @@ async def acquire_lock(job_id: str) -> dict:
 async def release_lock(job_id: str):
     await redis_client.delete(LOCK_KEY)
 
-    redis_client.hset(
+    await redis_client.hset(
         f"process:{job_id}",
         mapping={
             "job_id": job_id,

temporal/workflow.py

@@ -1,12 +1,30 @@
 from datetime import timedelta
 from temporalio import workflow
 from temporalio.client import Client
+from temporalio.common import RetryPolicy
 import os
 with workflow.unsafe.imports_passed_through():
-    from temporal.activity import calculate_plant_eaf_activity, execute_simulation_activity, update_contribution_bulk_mappings_activity, update_equipment_for_simulation_activity,call_callback_ahm, acquire_lock, release_lock,execute_update_node
+    from temporal.activity import calculate_plant_eaf_activity, collect_rbd_reliability_for_ramp_activity, execute_ramp_simulation_activity, execute_simulation_activity, get_simulation_engine_activity, update_contribution_bulk_mappings_activity, update_equipment_for_simulation_activity,call_callback_ahm, acquire_lock, release_lock,execute_update_node, handle_workflow_failure
 
 
 TEMPORAL_URL = os.environ.get("TEMPORAL_URL", "http://192.168.1.86:7233")
+_RETRY_POLICY = RetryPolicy(
+    initial_interval=timedelta(seconds=10),
+    backoff_coefficient=2.0,
+    maximum_interval=timedelta(minutes=2),
+    maximum_attempts=3,
+)
+_NO_RETRY_POLICY = RetryPolicy(maximum_attempts=1)
+
+def _workflow_error_message(error: Exception) -> str:
+    messages = []
+    current = error
+    while current:
+        message = str(current)
+        if message and message not in messages:
+            messages.append(message)
+        current = getattr(current, "__cause__", None)
+    return " | caused by: ".join(messages) or error.__class__.__name__
 
 @workflow.defn
 class SimulationWorkflow:
@@ -25,49 +43,83 @@ class SimulationWorkflow:
     @workflow.run
     async def run(self, sim_data: dict) -> str:
         self.status = "QUEUE"
+        lock_acquired = False
+        workflow_failed = False
 
+        try:
             await workflow.execute_activity(
                 acquire_lock,
                 sim_data["HubCnnId"],
-            start_to_close_timeout=timedelta(days=10)
+                start_to_close_timeout=timedelta(hours=2, minutes=5),
+                retry_policy=_NO_RETRY_POLICY,
             )
+            lock_acquired = True
             
             self.status = "RUNNING"
 
-        # 1. Update equipment for simulation
+            engine = await workflow.execute_activity(
+                get_simulation_engine_activity,
+                {**sim_data},
+                start_to_close_timeout=timedelta(seconds=30),
+                retry_policy=_NO_RETRY_POLICY,
+            )
+
+            if engine == "aeros":
+                self.status = "UPDATING_AEROS_EQUIPMENT"
                 results = await workflow.execute_activity(
                     update_equipment_for_simulation_activity,
-            {**sim_data},  # ✅ one positional argument
-            start_to_close_timeout=timedelta(days=1)
+                    {**sim_data},
+                    start_to_close_timeout=timedelta(minutes=30),
+                    retry_policy=_RETRY_POLICY,
                 )
 
                 await workflow.execute_activity(
                     execute_update_node,
                     {"projectName": sim_data['projectName'], "equipment_nodes": results['equipment_nodes']},
-            start_to_close_timeout=timedelta(days=1)
+                    start_to_close_timeout=timedelta(minutes=30),
+                    retry_policy=_RETRY_POLICY,
                 )
 
-        # 2. Execute simulation
+                self.status = "RUNNING_AEROS_SIMULATION"
                 await workflow.execute_activity(
                     execute_simulation_activity,
                     {"sim_data": sim_data, "eq_update": results['reliability']},
-            start_to_close_timeout=timedelta(days=1)
+                    start_to_close_timeout=timedelta(hours=2),
+                    retry_policy=_NO_RETRY_POLICY,
                 )
 
-        # 3. Calculate EAF
                 await workflow.execute_activity(
                     calculate_plant_eaf_activity,
                     sim_data,
-            start_to_close_timeout=timedelta(days=1)
+                    start_to_close_timeout=timedelta(minutes=30),
+                    retry_policy=_RETRY_POLICY,
+                )
+            elif engine == "ramp":
+                self.status = "BUILDING_RAMP_DISTRIBUTION_OVERRIDES"
+                results = await workflow.execute_activity(
+                    collect_rbd_reliability_for_ramp_activity,
+                    {**sim_data},
+                    start_to_close_timeout=timedelta(minutes=30),
+                    retry_policy=_RETRY_POLICY,
                 )
 
+                self.status = "RUNNING_RAMP_SIMULATION"
+                await workflow.execute_activity(
+                    execute_ramp_simulation_activity,
+                    {"sim_data": sim_data, "eq_update": results},
+                    start_to_close_timeout=timedelta(hours=2),
+                    retry_policy=_NO_RETRY_POLICY,
+                )
+            else:
+                raise ValueError(f"Unsupported simulation engine: {engine}")
+            
             await workflow.execute_activity(
                 update_contribution_bulk_mappings_activity,
                 sim_data["HubCnnId"],
-            start_to_close_timeout=timedelta(days=1)
+                start_to_close_timeout=timedelta(minutes=30),
+                retry_policy=_RETRY_POLICY,
             )
 
-
             if sim_data.get("AhmJobId"):
                 await workflow.execute_activity(
                     call_callback_ahm,
@@ -75,24 +127,57 @@ class SimulationWorkflow:
                         "simulation_id": sim_data["HubCnnId"],
                         "job_id": sim_data["AhmJobId"]
                     },
-                start_to_close_timeout=timedelta(days=1)
+                    start_to_close_timeout=timedelta(minutes=5),
+                    retry_policy=_RETRY_POLICY,
                 )
 
             self.status = "COMPLETED"
-        # etc…
             self.isDone = True
             
-        await workflow.execute_activity(
-            release_lock,
-            sim_data["HubCnnId"],
-            start_to_close_timeout=timedelta(minutes=10),
-        )
-        
             if sim_data.get("CallbackWorkflowId"):
                 handle = workflow.get_external_workflow_handle(
                     sim_data["CallbackWorkflowId"]
                 )
                 await handle.signal("notify_done")
 
+            return sim_data["HubCnnId"]
 
-        return sim_data["HubCnnId"]  # simulation_id
+        except Exception as e:
+            failed_stage = self.status
+            self.status = "FAILED"
+            workflow_failed = True
+            await workflow.execute_activity(
+                handle_workflow_failure,
+                {
+                    "simulation_id": sim_data["HubCnnId"],
+                    "stage": failed_stage,
+                    "error": _workflow_error_message(e),
+                    "ahm_job_id": sim_data.get("AhmJobId"),
+                },
+                start_to_close_timeout=timedelta(seconds=30),
+                retry_policy=_NO_RETRY_POLICY,
+            )
+            raise
+        finally:
+            if lock_acquired:
+                try:
+                    await workflow.execute_activity(
+                        release_lock,
+                        sim_data["HubCnnId"],
+                        start_to_close_timeout=timedelta(minutes=10),
+                        retry_policy=_RETRY_POLICY,
+                    )
+                except Exception as release_error:
+                    await workflow.execute_activity(
+                        handle_workflow_failure,
+                        {
+                            "simulation_id": sim_data["HubCnnId"],
+                            "stage": "release_lock",
+                            "error": f"Failed to release simulation lock: {release_error}",
+                            "ahm_job_id": sim_data.get("AhmJobId"),
+                        },
+                        start_to_close_timeout=timedelta(seconds=30),
+                        retry_policy=_NO_RETRY_POLICY,
+                    )
+                    if not workflow_failed:
+                        raise

tests/unit/test_ramp_engine.py

@@ -0,0 +1,219 @@
+from uuid import uuid4
+
+from src.aeros_simulation.ramp_engine import (
+    _calc_result,
+    _duration_to_hours,
+    _filter_overrides_to_model,
+    build_ramp_distribution_overrides_from_rbd_reliability,
+    build_ramp_distribution_overrides,
+    selected_simulation_engine,
+)
+from src.aeros_simulation.schema import SimulationCalc
+
+
+def test_selected_simulation_engine_defaults_to_aeros():
+    assert selected_simulation_engine({}) == "aeros"
+
+
+def test_duration_to_hours_supports_aeros_units():
+    assert _duration_to_hours(2, "UYear") == 17520
+    assert _duration_to_hours(3, "UDay") == 72
+    assert _duration_to_hours(5, "UHour") == 5
+
+
+def test_build_ramp_distribution_overrides_from_ahm_custom_input():
+    overrides = build_ramp_distribution_overrides(
+        {
+            "CustomInput": {
+                "EQ001": {
+                    "mttr": 10,
+                    "failure_rate": 0.5,
+                    "distribution": "Weibull",
+                }
+            }
+        }
+    )
+
+    assert overrides["EQ001"]["repair_duration"] == 10
+    assert overrides["EQ001"]["model"] == {
+        "type": "NonRepairable",
+        "distribution": {"type": "Weibull", "shape": 1.0, "scale": 2000000.0},
+    }
+
+
+def test_build_ramp_distribution_overrides_from_aeros_distribution_fields():
+    overrides = build_ramp_distribution_overrides(
+        {
+            "DistributionOverrides": {
+                "PUMP-A": {
+                    "relDisType": "Weibull2",
+                    "relDisP1": 1.7,
+                    "relDisP2": 9000,
+                    "cmDisType": "Normal",
+                    "cmDisP1": 8,
+                    "cmDisP2": 1.5,
+                }
+            }
+        }
+    )
+
+    assert overrides["PUMP-A"]["model"]["distribution"] == {
+        "type": "Weibull",
+        "shape": 1.7,
+        "scale": 9000.0,
+    }
+    assert overrides["PUMP-A"]["repair_duration"] == {
+        "type": "Normal",
+        "mean": 8.0,
+        "std_dev": 1.5,
+    }
+
+
+def test_ramp_calc_result_uses_numeric_defaults_for_aeros_only_fields():
+    calc = _calc_result(
+        simulation_id=uuid4(),
+        node_id=uuid4(),
+        metrics={
+            "system_availability": 0.95,
+            "system_uptime": 95,
+            "system_downtime": 5,
+            "system_failures": 2,
+        },
+    )
+
+    assert calc.stg_input == 0
+    assert calc.stg_output == 0
+    assert calc.average_level == 0
+    assert calc.availability == 0.95
+    assert calc.eaf == 95.0
+    assert calc.sof == 0
+    assert calc.total_mo_downtime == 0
+    assert calc.total_po_downtime == 0
+
+
+def test_simulation_calc_response_defaults_nullable_numbers_for_fe():
+    payload = {
+        "id": uuid4(),
+        "total_downtime": 5,
+        "total_uptime": 95,
+        "num_events": 2,
+        "production": 10,
+        "production_std": 0,
+        "ideal_production": 12,
+        "availability": 0.95,
+        "efficiency": 83.3,
+        "effective_loss": 2,
+        "num_cm": 2,
+        "cm_waiting_time": 0,
+        "total_cm_downtime": 5,
+        "num_pm": 0,
+        "total_pm_downtime": 0,
+        "num_ip": 0,
+        "total_ip_downtime": 0,
+        "num_oh": 0,
+        "total_oh_downtime": 0,
+        "t_wait_for_crew": 0,
+        "t_wait_for_spare": 0,
+        "duration_at_full": 95,
+        "duration_above_hh": 0,
+        "duration_above_h": 0,
+        "duration_below_l": 0,
+        "duration_below_ll": 0,
+        "duration_at_empty": 5,
+        "stg_input": 0,
+        "eaf": 95,
+        "eaf_konkin": None,
+        "efor": None,
+        "derating_hours": None,
+        "aeros_node": {
+            "id": uuid4(),
+            "node_type": "SchematicNode",
+            "node_id": 1,
+            "node_name": "- TJB - Unit 3 -",
+            "structure_name": "- TJB - Unit 3 -",
+            "schematic_name": "- TJB - Unit 3 -",
+            "schematic_id": uuid4(),
+            "model_image": [],
+            "equipment": None,
+        },
+        "contribution": None,
+        "criticality": None,
+        "contribution_factor": None,
+        "sof": None,
+    }
+
+    calc = SimulationCalc.model_validate(payload)
+
+    assert calc.eaf_konkin == 0
+    assert calc.efor == 0
+    assert calc.derating_hours == 0
+    assert calc.sof == 0
+
+
+def test_build_ramp_distribution_overrides_from_rbd_reliability():
+    overrides = build_ramp_distribution_overrides_from_rbd_reliability(
+        {
+            "PUMP-A": {
+                "distribution": "NHPPTTFF",
+                "beta": 1.4,
+                "eta": 8000,
+                "mttr": 12,
+            },
+            "PUMP-B": {
+                "distribution": "Weibull2",
+                "beta": 2,
+                "eta": 9000,
+                "mttr": 8,
+            },
+        }
+    )
+
+    assert overrides["PUMP-A"]["model"] == {
+        "type": "RepairableNHPP",
+        "beta": 1.4,
+        "eta": 8000.0,
+    }
+    assert overrides["PUMP-A"]["repair_duration"] == 12.0
+    assert overrides["PUMP-B"]["model"]["distribution"] == {
+        "type": "Weibull",
+        "shape": 2.0,
+        "scale": 9000.0,
+    }
+
+
+def test_build_ramp_distribution_overrides_uses_rbd_eta_for_exponential():
+    overrides = build_ramp_distribution_overrides_from_rbd_reliability(
+        {
+            "HEATER-A": {
+                "distribution": "Exponential2",
+                "beta": 13034.0,
+                "eta": 8760.0,
+                "mttr": 6,
+            }
+        }
+    )
+
+    assert overrides["HEATER-A"]["model"]["distribution"] == {
+        "type": "Exponential",
+        "eta": 8760.0,
+    }
+
+
+def test_filter_overrides_keeps_only_assets_present_in_model():
+    overrides = {
+        "3AH-AU501A": {"repair_duration": 4},
+        "3bad-m531": {"repair_duration": 6},
+        "00CHA-CV804": {"repair_duration": 8},
+    }
+    kept, dropped = _filter_overrides_to_model(overrides, {"3AH-AU501A", "3BAD-M531"})
+
+    assert set(kept) == {"3AH-AU501A", "3bad-m531"}
+    assert dropped == ["00CHA-CV804"]
+
+
+def test_filter_overrides_passes_through_when_model_assets_unknown():
+    overrides = {"3AH-AU501A": {"repair_duration": 4}}
+    kept, dropped = _filter_overrides_to_model(overrides, set())
+
+    assert kept == overrides
+    assert dropped == []